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UPVC Extrusion Line – Version 2 (ECO 2)
Description
Extrutex Austria UPVC Extrusion Line – Version 2, ECO 2
Precision, Efficiency, and High-Quality UPVC Profiles
Introduction: The Importance of UPVC Extrusion Lines
UPVC (Unplasticized Polyvinyl Chloride) profiles have become essential in modern construction. Used widely for doors, windows, double-glazing systems, and decorative elements, these profiles combine durability, low maintenance, and excellent insulation properties. They resist weathering, sound, and thermal transfer, making them ideal for residential, commercial, and industrial applications.
The quality of the final UPVC profile depends heavily on the extrusion line’s capabilities. From material feeding to shaping, cooling, and finishing, each stage must operate with precision and reliability. Recognizing this, Extrutex Austria has developed its advanced UPVC Extrusion Line Version 2, ECO 2, integrating specialized extruders, precise calibration tables, automated downstream equipment, and modern finishing tools. This system delivers high-performance, high-precision profiles efficiently and consistently.
Core Components of the Extrutex UPVC Extrusion Line Version 2, ECO 2
The Extrutex Version 2, ECO 2 is designed with high-precision, technologically advanced components. Each element ensures consistent quality, process stability, and operational efficiency.
1. Extruder ATC 63
At the heart of the extrusion line lies the ATC 63 Extruder, engineered for high-performance UPVC processing. This extruder features advanced screw design, precise temperature and pressure controls, and high-speed processing capabilities.
Key Features and Benefits:
Precise Temperature and Pressure Control: Ensures uniform melting and flow of the UPVC material for consistent profile quality.
High Production Speed: Maintains output efficiency without compromising profile integrity.
Dimensional Accuracy: Capable of producing profiles with exact specifications, adaptable to customer requirements.
Material Flexibility: Processes virgin UPVC as well as regrind for sustainable manufacturing.
The ATC 63 guarantees each meter of profile is produced with consistent mechanical and aesthetic properties, laying the foundation for premium-quality UPVC profiles.
2. Downstream End Table ATT6
After extrusion, profiles move to the ATT6 End Table, a critical downstream unit designed for controlled cooling and preparation for further processing.
Key Features and Benefits:
Advanced Cooling System: Rapidly reduces profile temperature to prevent deformation while maintaining surface quality.
Precision Handling: Ensures profiles remain flat and straight during initial downstream processing.
Surface Protection: Prevents scratches or marks, keeping profiles pristine for subsequent finishing.
The ATT6 guarantees dimensional integrity immediately after extrusion, crucial for maintaining consistent quality in the final product.
3. Haul-Off and Saw APS 30 / SA1
Following cooling, profiles require precise pulling and cutting. The APS 30 Haul-Off Unit, combined with the SA1 Automatic Saw, allows accurate tensioning and cutting at high speed.
Key Features and Benefits:
Precision Pulling: Maintains uniform profile length with minimal stress.
Versatile Cutting: Capable of cutting multiple profiles simultaneously to required dimensions.
High-Speed Operation: Performs both pulling and cutting efficiently without compromising surface or dimensional quality.
Reduced Waste: Consistent tensioning and precise cutting minimize material scrap.
This combination ensures that production output is both high-volume and high-accuracy, supporting large-scale manufacturing needs.
4. Calibration Table ACT 8000
After haul-off and cutting, profiles pass through the ACT 8000 Calibration Table, a sophisticated downstream unit designed to verify and correct profile dimensions.
Key Features and Benefits:
Dimensional Accuracy: Monitors profile dimensions with high precision, adjusting for any deviation.
Process Stability: Ensures every profile meets strict engineering tolerances.
Surface Quality: Maintains smooth, consistent surfaces without marks or distortion.
Automatic Corrections: Minor deviations are corrected automatically, ensuring consistent output quality.
The ACT 8000 guarantees that profiles conform to exact industry and customer specifications, reducing errors and increasing product reliability.
5. Production Capacity and Output
The Version 2, ECO 2 Extrusion Line is designed for high throughput, producing up to 200 kilograms of profiles per hour. This high output ensures maximum efficiency, allowing manufacturers to meet both large and small market demands without sacrificing quality.
Key Advantages:
Enhanced Production Efficiency: Continuous, high-speed extrusion reduces cycle times.
Cost Reduction: Optimized material use and minimal downtime reduce operational costs.
Market Flexibility: Adequate capacity to supply large-scale commercial projects or multiple smaller contracts.
The high output capacity, combined with consistent quality, positions the Extrutex Version 2, ECO 2 as an ideal solution for modern UPVC profile manufacturers.
Advantages of Extrutex Version 2, ECO 2 UPVC Extrusion Line
1. Superior Final Product Quality
Quality is the hallmark of Extrutex extrusion systems. From precise extrusion to accurate cutting and calibration, the line ensures:
High Mechanical Strength: Profiles maintain rigidity and stability.
Dimensional Accuracy: Minimal tolerance deviation, guaranteeing proper fitting in construction applications.
Long Lifespan: Profiles resist weathering and wear, reducing maintenance needs.
Consistent Surface Finish: Smooth, defect-free surfaces suitable for lamination or decorative coatings.
2. High Efficiency and Productivity
Extrutex Version 2, ECO 2 combines speed and accuracy:
Rapid Extrusion and Downstream Processing: High-speed extruder, efficient cooling, and automated haul-off and cutting units maximize throughput.
Continuous Operation: Designed for long runs with minimal interruptions.
Optimized Maintenance: Modular components and easy access reduce downtime.
The result is a cost-effective, high-output solution suitable for competitive markets.
3. Technical Support and After-Sales Service
Extrutex Austria provides comprehensive technical support, including:
Installation Assistance: Ensures the line is set up correctly and operational immediately.
Operator Training: Equips staff to operate the line efficiently and safely.
Spare Parts Supply: Readily available components to minimize downtime.
Troubleshooting Assistance: Rapid problem resolution to maintain consistent production.
This commitment to support enhances operational confidence and ensures long-term reliability.
Technical Specifications
| Component | Model | Features & Capacity |
|---|---|---|
| Extruder | ATC 63 | High-speed, precise temperature & pressure control |
| End Table | ATT6 | Advanced cooling, surface protection |
| Haul-Off / Saw | APS 30 / SA1 | Precise pulling, multi-profile cutting |
| Calibration Table | ACT 8000 | Dimensional correction, automatic adjustments |
| Output | 200 Kg/H | High-capacity production, consistent quality |
| Cooling System | Advanced | Efficient temperature control, prevents profile deformation |
| Profile Length | Adjustable | Variable lengths based on client specifications |
| Dimensional Accuracy | High | Minimal deviations, precise tolerances |
| Production Speed | High | Optimized for efficiency without compromising quality |
| Control System | Digital | Full monitoring of temperature, pressure, and process flow |
| Technical Support | Yes | Installation, operator training, and spare parts |
Conclusion: Why Choose Extrutex Austria Version 2, ECO 2
The Extrutex UPVC Extrusion Line Version 2, ECO 2 combines advanced engineering, process reliability, and user-friendly operation to deliver profiles that meet the highest standards. Its high throughput, precise calibration, and advanced downstream systems ensure consistent quality for every meter produced.
Manufacturers benefit from:
Superior profile quality with exceptional dimensional and surface precision.
Increased productivity due to high-speed extrusion and efficient downstream handling.
Lower operational costs through energy-efficient design and minimal downtime.
Comprehensive support from installation to after-sales service.
Investing in the Extrutex Version 2, ECO 2 UPVC Extrusion Line is a strategic decision, empowering manufacturers to meet growing market demands while maintaining exceptional quality, operational efficiency, and long-term profitability.
Extrutex Austria UPVC Extrusion Line – Version 2 (ECO 2)
Advanced Technology for High-Quality UPVC Profile Production
Introduction: The Role of UPVC Extrusion Lines in Modern Construction
UPVC (Unplasticized Polyvinyl Chloride) profiles are a cornerstone in the modern construction industry. They are used extensively in doors, windows, double-glazed units, and decorative architectural elements. Known for their high durability, low maintenance, and excellent thermal and acoustic insulation properties, UPVC profiles have become a standard in both residential and commercial projects.
The quality of the final profile, however, is only as good as the extrusion line producing it. An advanced extrusion system ensures consistent dimensional accuracy, smooth surfaces, and structural integrity across every meter of produced profile. Understanding the growing demands of the building industry, Extrutex Austria has engineered the Version 2, ECO 2 UPVC Extrusion Line, designed to deliver superior quality, high throughput, and operational efficiency for large and medium-scale manufacturers.
Core Features of Version 2 (ECO 2) Extrusion Line
The Extrutex Version 2, ECO 2 is built to meet modern standards of UPVC profile production. It integrates advanced extrusion technology, precise calibration, automated downstream equipment, and a highly efficient cooling system to produce premium-quality profiles. Below is an in-depth overview of the core technical features.
1. Profile Thickness – 2.5 Millimeters
A standout feature of Version 2 is its ability to produce profiles with a precise 2.5 mm wall thickness. This thickness is carefully calibrated to ensure:
Enhanced Strength: The 2.5 mm thickness ensures profiles are resilient to mechanical stress, thermal expansion, and environmental factors such as UV exposure or extreme weather conditions.
Extended Service Life: By balancing material efficiency with structural integrity, profiles remain durable over long periods.
Versatile Applications: Ideal for doors, windows, double-glazing systems, and various decorative and functional architectural profiles.
With precise wall thickness control, manufacturers can guarantee uniformity and high-quality output for every production batch.
2. Production Speed – Approximately 2.5 Meters per Minute
The Version 2 extrusion line offers a production speed of 2.5 meters per minute, optimized for efficiency without compromising precision. High-speed operation provides several advantages:
Increased Throughput: Enables manufacturers to produce large quantities of profiles in shorter time frames, supporting both small and large-scale projects.
Maintained Accuracy: Even at higher speeds, the line maintains dimensional precision and uniform surface quality.
Operational Efficiency: Faster production reduces downtime and improves overall factory productivity.
This balanced speed-to-precision ratio makes Version 2 an ideal solution for factories aiming to meet high-volume demands while maintaining superior quality standards.
3. Output – 200 Kilograms per Hour
The extrusion line delivers an impressive output of 200 kilograms per hour, combining speed with consistency to maximize efficiency. Key benefits include:
High Volume Capability: Suitable for manufacturers needing to meet large-scale project requirements or supply industrial clients.
Cost Efficiency: Higher output per hour reduces per-unit production costs.
Market Adaptability: Supports both domestic and international market demands with consistent quality, ensuring competitiveness.
This high output, paired with precise control mechanisms, allows factories to scale production without compromising the aesthetic or mechanical quality of profiles.
4. Advanced Extrusion System
The Version 2 extrusion system employs state-of-the-art UPVC extrusion technology, featuring:
Precision Temperature Control: The extruder maintains exact temperatures to ensure uniform melting of UPVC material.
Pressure Stability: Even pressure distribution across the extrusion process guarantees consistent profile dimensions and avoids deformation.
Seamless Material Flow: The system directs material efficiently through high-precision dies to produce defect-free profiles with smooth surfaces.
By combining accurate control of temperature, pressure, and material flow, the system ensures that profiles maintain structural integrity and high-quality finishes.
5. Calibration Table for Dimensional Accuracy
After extrusion, profiles move to a calibration table, where dimensional precision is verified and adjusted. Key aspects include:
Dimensional Control: The table measures profile thickness, width, and overall shape to detect deviations.
Automatic Corrections: Minor deviations are adjusted automatically to maintain uniformity.
Reduced Production Errors: By correcting deviations in real-time, the calibration system reduces waste and ensures consistent product quality.
This stage ensures every profile meets strict industry standards before entering the downstream finishing stages.
6. Haul-Off Unit and Precision Saw
Once profiles have been calibrated, they are processed through a haul-off unit and a precision saw for length cutting. Features include:
Accurate Pulling: The haul-off unit maintains tension to prevent distortion during transport to the saw.
Custom Length Cutting: The saw accurately cuts profiles to client-specified lengths.
Multi-Profile Capability: Handles multiple profiles simultaneously for faster downstream processing.
High-Speed Operation: Maintains precision even at high production rates, ensuring efficiency without compromising quality.
This combination guarantees that profiles are cut perfectly, providing ready-to-use components for windows, doors, and other structural applications.
7. Advanced Cooling System
Maintaining dimensional stability and surface quality requires efficient cooling immediately after extrusion. Version 2 includes an advanced cooling system with the following features:
Rapid Temperature Reduction: Quickly brings profiles to a stable temperature to prevent deformation.
Uniform Surface Cooling: Maintains smooth, defect-free finishes across the entire profile.
Integrated Water Circulation: Ensures consistent cooling throughout the extrusion and calibration stages.
Process Stability: Cooling system works in harmony with haul-off and calibration units to maintain overall production quality.
By efficiently managing heat transfer, the cooling system safeguards both profile appearance and mechanical properties, ensuring long-term reliability.
Advantages of Version 2 Extrusion Line
1. High-Quality Output
Version 2 produces UPVC profiles with exceptional surface quality, structural strength, and dimensional accuracy. Profiles are suitable for high-performance doors, windows, and industrial applications.
2. Enhanced Productivity
With a speed of 2.5 meters per minute and output of 200 kilograms per hour, the line maximizes production efficiency, reducing labor costs and minimizing downtime.
3. Precise Dimensional Control
The integrated calibration table and advanced extrusion system ensure that each profile meets strict tolerances, reducing errors and waste.
4. Cost Efficiency
The combination of high throughput, automated downstream processes, and effective cooling systems lowers operational costs, energy consumption, and material waste.
5. Versatile Applications
The line is suitable for producing:
Standard UPVC window and door profiles
Double-glazing frame components
Decorative and structural architectural profiles
Industrial profiles requiring precise dimensions and surface quality
Technical Specifications
| Feature | Specification |
|---|---|
| Profile Thickness | 2.5 mm |
| Production Speed | Approx. 2.5 meters per minute |
| Output | 200 kg/hour |
| Product Type | UPVC Profiles |
| Extrusion System | Advanced system for high-precision profile production |
| Calibration Table | For dimensional accuracy and quality assurance |
| Haul-Off / Saw | Ensures precise pulling and length cutting |
| Cooling System | Advanced water circulation and temperature stabilization |
| Application | Doors, windows, double-glazed frames, decorative profiles |
Conclusion
The Extrutex Austria Version 2, ECO 2 UPVC Extrusion Line is a state-of-the-art solution for manufacturers seeking high-quality, high-output profiles. With features like precise 2.5 mm thickness control, 2.5 m/min extrusion speed, 200 kg/hour output, advanced calibration, and efficient cooling systems, this line delivers superior results consistently.
Whether for residential construction, commercial projects, or industrial applications, Version 2 ensures dimensional accuracy, smooth finishes, and operational efficiency. Its combination of high-quality production and cost-effectiveness makes it an ideal investment for any UPVC profile manufacturing facility aiming for reliable, scalable, and profitable operations.
With Extrutex Austria’s technical support, training, and spare parts availability, operators can maximize uptime and maintain consistent product standards. Version 2, ECO 2 is not just an extrusion line; it is a comprehensive solution for precision, efficiency, and quality in UPVC profile manufacturing.
خط تولید پروفیل UPVC
Extrutex Austria Downstream Profile Equipment
Engineered for Precision, Designed for Efficiency
Introduction: Excellence in Profile Manufacturing
In the highly competitive world of UPVC profile manufacturing, precision, reliability, and efficiency are non-negotiable. While extrusion lines often steal the spotlight, the performance of downstream equipment plays an equally critical role in determining the final quality, efficiency, and profitability of the production process.
Extrutex Austria, a pioneer in extrusion technologies, has redefined downstream machinery with a focus not on mass production but on premium quality, operational reliability, and exceptional service. By engineering solutions that emphasize precision, user-friendliness, and energy efficiency, Extrutex provides manufacturers with the tools they need to produce superior UPVC profiles consistently.
Downstream equipment encompasses all post-extrusion machinery, including calibration tables, haul-off units, water circulation and cooling systems, and filtration and vacuum systems. These machines ensure dimensional accuracy, surface quality, and operational stability while minimizing waste and downtime.
Core Philosophy: Precision Over Volume
Extrutex Austria operates with a philosophy that prioritizes excellence over sheer production volume. The company’s downstream profile equipment is intended for markets where manufacturers demand:
The highest level of performance and process stability
Uncompromised surface quality for premium profiles
Long-term reliability with minimal maintenance
By focusing on these aspects, Extrutex has developed downstream solutions that guarantee that every meter of extruded UPVC profile meets rigorous quality standards.
Key Features of Extrutex Downstream Equipment
1. Energy Efficiency
Extrutex downstream systems are engineered to optimize energy consumption without compromising output quality. This is achieved through:
Servo-Controlled Systems: Using precision servo motors for vacuum, haul-off, and other critical units minimizes energy waste and maintains precise operation.
Optimized Water Flow: Calibrated cooling channels ensure maximum heat exchange with minimal energy input.
Streamlined Design: Each component, from pumps to conveyors, is designed for low friction and energy-efficient operation.
The result is a system that is both economical to operate and environmentally responsible, reducing operational costs while supporting sustainable manufacturing practices.
2. Process Stability
Stable processes are the foundation of high-quality UPVC profiles. Extrutex downstream equipment incorporates advanced automatic control systems to ensure continuous, defect-free production:
CVR (Constant Vacuum Regulation): Maintains consistent vacuum levels across different areas of the calibration table, preventing deformation or dimensional inconsistencies.
CWP (Constant Water Pressure): Regulates water pressure in cooling channels to maintain uniform cooling rates.
CWT (Constant Water Temperature): Ensures that cooling water cycles remain stable, avoiding warping or surface defects caused by temperature fluctuations.
These controls enable manufacturers to maintain repeatable results, even with varying raw material properties or ambient conditions.
3. User-Friendly Operation
Extrutex downstream systems are designed to be accessible even to operators with limited technical experience. Features include:
Touch-Screen Interfaces: Intuitive controls display key parameters and allow quick adjustments.
Pre-Set Parameters: Operators can select from optimized settings for different profile types, reducing setup time and human error.
Guided Menus: Step-by-step guidance ensures correct operation during startup, calibration, and production.
This focus on usability reduces training requirements, minimizes errors, and increases overall production efficiency.
4. Advanced Vacuum Systems
The vacuum system is critical in stabilizing profiles immediately after extrusion. Extrutex employs servo-controlled vacuum pumps for precision and reliability:
Accurate Control: Servo controllers allow exact regulation of vacuum intensity for consistent dimensional stability.
Siemens Control Integration: High-precision automation reduces human error and maintains repeatable results.
Long-Term Reliability: Built to operate continuously with minimal maintenance, ensuring long operational life.
By stabilizing profiles effectively, this system improves surface finish, reduces rework, and enhances overall product quality.
5. Bypass Filtration Systems
Clean cooling water is essential for profile quality. Extrutex integrates advanced bypass filters to remove impurities and prevent contamination:
Optimized Calibration: Clean water ensures uniform cooling and prevents marks or surface defects.
Reduced Maintenance: Filters extend the life of downstream machinery by preventing buildup and corrosion.
Advanced Design: Allows high filtration efficiency without slowing down production.
These filtration systems are especially important in high-speed lines where even minor impurities can affect surface quality and dimensional stability.
6. Haul-Off Unit Innovations
Extrutex haul-off units combine automation, precision, and durability to handle profiles smoothly:
Fully Automated Operation: Synchronizes with extrusion speed to maintain consistent pulling force.
Tension-Controlled Chains: Ensure uniform transmission of mechanical power across all rollers.
Central Motor and Gearbox Layout: Provides stable torque and reduces mechanical stress.
Optimized Accessibility: Easy access to pods and wear parts simplifies maintenance and minimizes downtime.
These innovations contribute to reduced stops, faster adjustments, and extended component lifespan, which are critical in maintaining high throughput and profitability.
7. Advanced Cooling Cycles
Cooling is a crucial step to preserve profile geometry and surface integrity. Extrutex cooling systems are engineered for efficiency and uniformity:
SWC – Dry Calibration Water Cycle: Simultaneously controls flow, temperature, and volume to maximize cooling efficiency.
SWC – Wet Calibration Water Cycle: Ensures even surface quality and prevents contraction or warping, particularly in high-speed lines.
FBF – Wet Calibration Filter: Provides additional filtration for sensitive profiles, ensuring flawless surface finish.
DWD – Direct Water Discharge System: Automates water drainage and prevents sediment buildup, ensuring clean, efficient operation.
Together, these cooling technologies ensure that profiles maintain precise dimensions and excellent surface quality from start to finish.
Strategic Advantages for Manufacturers
1. Easy Startup
Touch-screen interfaces, guided menus, and pre-set parameters enable rapid setup without specialized technical knowledge.
2. Low Maintenance
Modular design and easy access to components allow for fast, economical repairs and replacements.
3. Compact Footprint
Optimized layouts deliver high performance while occupying minimal space, making them ideal for facilities with space constraints.
4. Reliability and Warranty
Extrutex Austria provides a two-year official warranty along with full technical support and spare part availability.
Extrutex Vision: Beyond Technology
Extrutex Austria is more than a machinery provider—it is a partner in success. The company’s approach encompasses:
Design Consultation: Tailored solutions for every production requirement.
Installation & Commissioning: On-site setup and optimization for immediate operation.
Operator Training: Ensures staff can maximize equipment potential safely.
After-Sales Support: Comprehensive maintenance, spare parts, and technical assistance.
This long-term partnership model guarantees that customers receive world-class service and support throughout the equipment’s life.
Ideal Users
Extrutex downstream profile equipment is designed for manufacturers who aim to:
Produce high-precision profiles with consistent dimensional accuracy.
Compete in markets where surface quality and reliability define success.
Reduce energy and maintenance costs while maintaining operational efficiency.
Optimize production with state-of-the-art technology and intelligent process control.
Whether producing windows, doors, or specialized profiles, Extrutex downstream equipment provides a reliable, high-performance backbone for any extrusion line.
Conclusion: The Extrutex Advantage
In today’s competitive landscape, superior technology, energy efficiency, and operational reliability are the hallmarks of successful UPVC profile production. Extrutex Austria’s downstream profile equipment offers a perfect blend of engineering innovation, user-friendly operation, and energy-conscious design.
By choosing Extrutex, manufacturers gain:
Advanced process stability for consistently high-quality profiles
User-focused design for rapid startup and minimal training
Long-lasting, modular machinery for reduced downtime and maintenance
Optimized energy consumption for cost-effective operation
In essence, Extrutex downstream equipment is not just machinery—it is a strategic investment. It empowers manufacturers to maintain a competitive edge, achieve superior product quality, and secure a sustainable, profitable future in the UPVC industry.
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